Cadia Hill Sag Mill

The evolution of the Cadia 40-foot SAG mill to treat the Cadia …

The Concentrator 1 plant at Cadia transitioned from Cadia Hill open pit to the Cadia East block cave ore body in 2013. As a result of this change, major plant upgrades were required to achieve the desired throughput while treating more competent ore. The 40-foot (40') SAG mill now receives a feed of predominantly high pressure …

(PDF) Design of the 40 foot diameter SAG mill …

Such plots for an example mill, the SAG mill at Cadia (described by Dunne et al., 2001) is shown in Figure 3. Motor speed, Hz Motor output power, kW "Knee point" is the lowest speed where power is ...

Maximising SAG mill throughput at Porgera gold mine by …

Many studies were conducted in organizations such as KCGM in Western Australia, Porgera in Papua New Guinea, Highland Valley in British Columbia, and Cadia Hill in New South Wales. Improvements in ...

Cadia GMD Stator: Preface

Cadia GMD Stator: Preface. admin 2 October 2014 Cadia. The remedial design of the stator of the gearless mill drive (GMD) of the 40 ft SAG mill at Cadia Hill was the project that defined the success of EAnD and the careers of its two engineering managers, Bill Lai and Chris Meimaris. The Cadia work led on to many other projects …

Cadia | Newcrest

Cadia is owned by Newcrest through its wholly owned subsidiary, Cadia Holdings Pty Ltd. The Cadia East mine is operating, and the Ridgeway mine is not operational but remains subject to maintenance …

Major Mines & Projects | Cadia Valley Operation

The Cadia Hill deposit was mined out in 2012 and the open pit is currently being used for tailings backfill. The Cadia Hill deposit was about 900 m long. ... (HPGR) unit treating screen undersize prior to the SAG mill; • Primary open circuit milling in a single 40-ft SAG mill fitted with a 20 MW motor. The motor will be upgraded to 22 MW.

(PDF) Cadia SAG mill simulated charge behaviour

PDF | On Jan 1, 1999, P. Radziszewsky and others published Cadia SAG mill simulated charge behaviour | Find, read and cite all the research you need on ResearchGate ... 1992: Cadia Hill deposit ...

Design of the 40 foot SAG Mill Installed at the Cadia …

The SAG mill is of Svedala design and 12.2m in diameter by 6.7m in length (40ft x22ft) operating in semi-autogenous mode. The SAG mill is supported by four hydrostatic pad bearings on each ...

DESIGN OF AG/SAG MILL CIRCUITS USING THE SMC TEST

IV-279. DESIGN OF AG/SAG MILL CIRCUITS USING THE SMC TEST. By Stephen Morrell. Director, SMCC Pty Ltd, Brisbane, Australia. ABSTRACT. The SMC Test is described together with the sample ...

(PDF) Design of the 40 Foot Diameter SAG Mill Installed at the Cadia …

I-43 DESIGN OF THE 40 FOOT DIAMETER SAG MILL INSTALLED AT THE CADIA GOLD COPPER MINE By R. Dunne1, S. Morrell2, G. Lane4, W. Valery3 and S. Hart5 1Newcrest Mining Ltd, 2SMCC…

Siemens modernises SAG mill gearless drive in Cadia Valley

At the Cadia Valley Operations, Newcrest operates two underground mines and one open pit mine. Ore is processed to a heavily auriferous copper concentrate in a crushing, grinding and flotation circuit. This two-stage grinding circuit consists of a 40 ft SAG mill with a 20 MW Siemens gearless drive and two parallel 10 MW gear driven ball mills.

Design of the 40 foot SAG Mill Installed at the Cadia …

The design of the 40-foot diameter SAG mill installed at the Cadia Gold Mine, New South Wales Australia, followed after two years of extensive laboratory and pilot plant testwork.

The evolution of the Cadia 40-foot SAG mill to treat the …

The significant reduction in feed size to the SAG mill has markedly changed the operating characteristics of the mill, which has been extensively studied since …

SAG Mill Circuit Major Operating Costs | Download Table

Cadia Hill SAG milling circuit reported pebble recycle of 34% of feed (Hart et al., 2001). Hence there is a high likelihood that the average rate of supply of pebbles will be sufficient to sustain ...

A Hybrid Intelligent Framework for Maximising SAG Mill …

SAG mill throughput maximisation stands as a critical priority, given its profound financial outcomes. However, achieving this goal is a complex task, as numerous factors impact mill throughput. ... for the Cadia Hill SAG mill circuit, throughput increased by increasing the SAG mill ball charge, reducing the number of lifter rows, reducing the ...

Comparison of Grate Performance (New/Worn) with Feed Size

Most hard rock operations have reported pebble recycles above 10% of SAG mill feed (Powell et al. (2006). Cadia Hill SAG milling circuit reported pebble recycle of 34% of feed (Hart et al., 2001 ...

The Selection and Design of Mill Liners

Greatly accelerated liner wear due to high-energy impacts on the liner. For a 5m diameter mill these will be in excess of 8m.s-1, for a 10m diameter mill these exceed 12m.s-1. This causes high chrome liners to spall and crack and they may even fracture. This can reduce liner life from a year to less than a few months.

Major Mines & Projects | Cadia Hill Mine

Summary: The Cadia Hill deposit is a sheeted quartz vein system located almost entirely within the quartz monzonite porphyry phase of the Cadia Intrusive Suite. The predominant alteration is propylitic (chlorite-epidote) with narrow domains of structurally-controlled phyllic (sericitic) alteration. Mineralization is in part related to chlorite ...

Predicting the specific energy of autogenous and semi-autogenous mills

1.. IntroductionIt is generally recognised that the most accurate means for predicting the specific energy of an autogenous (AG)/semi-autogenous (SAG) mill circuit is to pilot the circuit using a 6 ′ × 2 ′ mill (Mosher and Bigg, 2001).However, one of the major drawbacks of this approach is that a relatively large sample is required to do so.

Ø Effect of SAG Mill Feed Size Distribution and Ore …

The 40-foot diameter SAG mill was designed to treat 2065tph of monzonite ore at a ball charge of 8% volume, total charge of 25% volume and an operating mill speed of 74% of …

Quantifying variability of ore breakage by impact

These simulations estimate the potential impact on SAG mill throughput ... Optimisation of the Cadia Hill SAG mill circuit. Google Scholar. Kapur et al., 1997. P.C. Kapur, D. Pande, D.W. Fuerstenau. Analysis of single-particle breakage by impact grinding. Int. J. Mineral Process., 49 (3) (1997), pp. 223-236, 10.1016/S0301-7516(96)00008-7.

Feed Size versus Throughput Relationship from MILLSTAT

Cadia Hill SAG milling circuit reported pebble recycle of 34% of feed (Hart et al., 2001). Hence there is a high likelihood that the average rate of supply of pebbles will be sufficient to sustain ...

Optimisation of the Cadia Hill SAG mill circuit | Semantic …

Optimization of the energy distribution of SABC circuits. Improving the energy efficiency of large grinding mills is of great importance to reduce the energy cost of mineral …

(PDF) Design of the biggest mill in the world

The simulation model on which the Cadia Hill SAG mill was based on . surveyed data from two pilot SAG (12% balls) run with recycle crushing. 6. These were part of the second of two pilot campaigns ...

Cadia SAG mill back in operation

Following repairs and a period of operational testing, the concentrator 1 semi-autogenous grinding (SAG) mill at Newcrest Mining's Cadia gold operation in New South Wales, Australia, is now operating at full capacity. Ailbhe Goodbody. SAG and ball mills at Newcrest's Cadia gold operation.

Design of the 40 foot SAG Mill Installed at the Cadia …

The model of the Cadia Hill SAG mill was based and derived from the pilot plant SAG (12% balls)/recycle crusher surveys. ... parameters chosen for the Cadia SAG mill are shown the following table.

The evolution of the Cadia 40-foot SAG mill to treat the …

The evolution of the Cadia 40-foot SAG mill to treat the Cadia East orebody: a case study of incremental change leading to operational stability. The Concentrator 1 plant at Cadia …

DESIGN AND OPERATION OF VERTIMILL® FOR SECONDARY GRINDING …

of the Cadia Hill SAG Mill Circuit. SAG2001 - SAG mill circuit. International Conference ... Low capital investment alternatives such as the optimisation of the SAG mills lifter/liner design, pulp ...

'Design of the Biggest Mill in the World' by: R

INTRODUCTION. In 1998 the world's largest SAG mill and two of the world's largest ball mills. were commissioned at Newcrest Mining's Cadia Hill property in New South. Wales. The design of the comminution circuit and selection of mill sizes. followed after two years of study and evaluation of a wide range of.

Optimisation of the Cadia Hill SAG mill circuit

Our study found that four operating states explain most of the distinct operating states of a SAG mill, where SAG mill power and …

Maximising SAG mill throughput at Porgera gold mine by …

Semantic Scholar extracted view of "Maximising SAG mill throughput at Porgera gold mine by optimising blast fragmentation" by M. Lam et al. ... Optimisation of the Cadia Hill SAG mill circuit. S. Hart W. Valery B. Clements M. Reed M. Song R. Dunne. Engineering, Materials Science. 2001; 24. Save. Related Papers.

Debottlenecking of the Ridgeway Concentrator at Newcrest's Cadia …

The Ridgeway Concentrator at Newcrest Cadia was commissioned in 2002 as an ABC circuit to treat the ore from the Ridgeway sublevel cave (SLC) at around 5 MTPA. Consisting of a single pinion 32' autonomous grinding (AG) mill and a single pinion 7 MW ball mill, it was a much smaller plant than the adjacent Cadia Hill Concentrator. …

Demystifying The Sag Mill: What Is It And How Does It Work?

A SAG mill, or semi-autogenous grinding mill, operates on the principle of autogenous or self-grinding. It uses a combination of ore and grinding media to break down larger rocks into smaller pieces. Understanding the working principles of a SAG mill is crucial for anyone involved in the mining industry. In this section, we will delve deeper ...

THE CADIA HPGR-SAG CIRCUIT – FROM DESIGN TO …

1 Fresh feed to SAG mill is only the Coarse feed from the primary bin feeder, total feed to the SAG mill is fresh feed plus HPGR centre product. The HPGR easily processes the nearly 2,500 t/h of ...

Predicting the specific energy of autogenous and semi-autogenous mills

A rock breakage test has been developed that can help predict autogenous (AG) and semi-autogenous (SAG) mill performance in situations where only limited quantities of rock samples are available. The test was originally developed to make use of quartered (slivered) core but whole core, half core and lump material can also be used. …

The evolution of the Cadia 40-foot SAG mill to treat the …

This paper examines the operation of the 40' SAG mill in its new configuration in the Concentrator 1 circuit. Operational stability is highlighted as a significant factor in …